Proheat M80 Manuel de service Page 21
- Page / 90
- Table des matières
- MARQUE LIVRES
Noté. / 5. Basé sur avis des utilisateurs
G-II PCM ELECTRICAL1.2
PROHEAT G-II PCM
INDICATOR OUTPUT (HIGH SIDE SWITCHED. DASH OR PROHEAT TOGGLE SWITCH LIGHT) (1 AMP MAX)
POWER OUTPUT (CONSTANT POWER. TIMER/SWITCH REMOTE PANEL) (1 AMP MAX SHARED WITH P3-E)
MAIN SWITCH INPUT (STANDARD "ON" SIGNAL OR PREHEAT UNLATCH) – ACTIVE HIGH
BB
GROUND (INDICATOR GROUND) (1 AMP MAX)
UNUSED
ACCESSORY POWER OUTPUT (1 AMP MAX)
USBD + (I/O) – SEE NOTE 6
USBD - (I/O) – SEE NOTE 6
COOLANT PUMP OUTPUT GROUND (10 AMP MAX)
COOLANT PUMP OUTPUT (10 AMP MAX)
USB GROUND – SEE NOTE 6
GROUND (ACCESSORY OUTPUT GROUND) (1 AMP MAX)
PREHEAT SWITCH INPUT – ACTIVE HIGH
SUPPLEMENTAL SWITCH INPUT – ACTIVE HIGH
PUMP (COOLANT) SWITCH INPUT – ACTIVE HIGH
P4
COOLANT
PUMP
OUTPUT
PROHEAT PCM
B
A
B
A
P3
DATALINK
F F
C
E
B
A
C
E
B
A
P2
CONTROL
GG
H H
F
E
C
D
F
E
C
D
O.E.M. SUPPLIED
BATTERY POSITIVE (FUSE/BREAKER 30 AMP)
BATTERY NEGATIVE (GROUND)
P1
POWER
A A
B
A
B
A
PROHEAT PCM
FUSE
30 AMP
P5 - AUX (OUTPUT)
METRI-PACK
150 SERIES, 2 PIN
ENGINE RUN (ALTERNATOR SIGNAL)
SIGNAL FROM OEM HEATING SYSTEM
TO TURN ON COOLANT PUMP WHEN
REQUIRED FOR A REASON OTHER
THAN WHEN THE HEATER REQUIRES
THE PUMP.
MECHANICS DISABLE
SWITCH MOUNTED IN A
PROTECTED LOCATION
O.E.M. SUPPLIED
OFF
ON
SPRING CENTERED
DOUBLE THROW
MOMENTARY SWITCH.
LOCATED ON THE
DRIVERS CONSOLE.
NOTES:
1/ WIRE MUST MEET OR EXCEED SAE J1128 GLX SPECIFICATIONS.
2/ ALL WIRE AND INSULATION THICKNESSES TO MATCH THOSE
SPECIFIED BY DELPHI FOR THE GIVEN PART NUMBERS IN TABLE 1
3/ ALL UNUSED CONNECTIONS ON THE PCM ARE SUPPLIED
WITH CONNECTOR PLUGS ON STANDARD HEATERS.
4/ ALL CONTROL SIGNAL INPUT VOLTAGES MUST MATCH
HEATER SUPPLY VOLTAGE.
5/ ALL HEATER OUTPUT SIGNALS WILL MATCH HEATER
SUPPLY VOLTAGE.
6/ WIRE USED ON DATALINK CONNECTOR USB CONNECTIONS
(P3) MUST MEET UNIVERSAL SERIAL BUS CABLES AND
CONNECTION STANDARDS REV 2.0. USB WIRES MAXIMUM
LENGTH IS 13.1FT (4M).
RED
GREEN
WHITE
BLACK
TIMER OPTION TI* OR TII
INDICATOR
LIGHT
LOCATED AS PER
CUSTOMER REQUEST OR
OEM REQUIREMENT
SHIELD
CAN-L
CAN-H
P6
CAN BUS
C
B
C
B
A A
AUXILIARY OUTPUT (HIGH SIDE SWITCHED) (1 AMP MAX)
AUXILIARY OUTPUT GROUND (AUXILIARY OUTPUT) (1 AMP MAX)
P5
AUXILIARY
OUTPUT
B
A
B
A
H
G
UNUSED
USB POWER – SEE NOTE 6
H
G
VEHICLE BATTERY
OPTIONALLY, PUMP CAN BE CONNECTED DIRECTTLY
TO PCM (10 AMP MAX CURRENT DRAW)
FUSE
*TI TIMER REQUIRES HARNESS PID: 200100
VEHICLE BATTERY
LOCK
PART#
12052634
12066304
12066304
15300014
PCM
CONNECTOR
P4-PUMP (COOLANT)
P3-DATALINK (DOWNLOAD)
P2-CONTROL (SWITCH)
P1-POWER
12047937
12052641
12047938
CONNECTOR
PART#
15300027
CAVITY PLUG
PART#
1205916812048074 12048086
12048086
12048086
12048074
12048074
----
12059168
WIRE SEAL
PART#
12015193
TERMINAL
PART#
12077413
----
P5-AUXILIARY
P6-CAN BUS
12052644
12110293
12052634
12052845
12048074
12048074
12048086
12048086
----
----
TABLE 1: CONNECTOR ASSEMBLY PART NUMBERS
+
–
+
–
COOLANT PUMP
86 30
85
87a 87
COOLANT
PUMP
RELAY
+ –
CLOCK
TIME
DAY
TIMER
THERMAL SYSTEMS
MANUAL
P6 - CANBUS (OPTIONAL)
METRI-PACK 150 SERIES,
3-PIN
P7 - DUAL MODE TEMP
SENSOR
P4 - PUMP (COOLANT)
METRI-PACK 150 SERIES,
2 PIN
P3 - DATALINK
(DOWNLOAD)
METRI-PACK
150 SERIES, 7 PIN
P2 - CONTROL (SWITCH)
METRI-PACK
150 SERIES, 8 PIN
P1 - POWER
METRI-PACK
280 SERIES, 2 PIN
1-8
PROHEAT M-SERIES G-II PCM SERVICE MANUAL
- G-II PCM SERVICE MANUAL 1
- M50, M80/90 & M105/125 1
- CONTENTS 2
- SAFETYA 4
- SAFETY CONSIDERATIONS 5
- INTRODUCTION 6
- PROHEAT CONTROL 8
- MODULE (PCM) TYPE 8
- COMPRESSOR TYPED 10
- MODEL DESCRIPTIONSE 12
- Figure E-2 13
- TECHNICAL 14
- SPECIFICATIONS 14
- PHYSICAL – M50/M801.1 15
- PHYSICAL – M90/105 17
- PHYSICAL – M125 19
- G-II PCM ELECTRICAL1.2 21
- TORQUE SPECIFICATIONS1.3 22
- Ignition Module 23
- Blower Housing 23
- Dual Mode Temperature Sensor 23
- Burner Head/Heat Exchanger 23
- PRINCIPLE OF 26
- OPERATION 26
- Figure 2-1 28
- THEORY OF OPERATION 29
- Examples: 30
- INDICATOR 31
- MAINTENANCE TOOLS3.0 36
- Minimum Standard Hand Tools 37
- TROUBLESHOOTING 38
- AND REPAIR 38
- 4.1 SYSTEM AND COMPONENT 39
- DIAGNOSTICS 39
- Fuel and fuel supply – Check: 42
- START: Fuel System Step 1 42
- PROHEAT fuel filter – Check: 43
- START: Fuel System Step 2 43
- START: Fuel System Step 3 44
- Air Compressor – Check: 46
- START: Fuel System Step 4 46
- PRESSURE RELIEF CAP 49
- LOCK NUT 49
- PRESSURE RELIEF 49
- VALVE BODY 49
- Fuel Solenoid Valve – Check: 50
- START: Fuel System Step 5 50
- START: Fuel System Step 6 52
- Fuel Supply Pump – Check: 54
- START: Fuel System Step 7 54
- Ignition Module – Check: 57
- START: Ignition System 57
- Flame Sensor – Check: 58
- START: G-II PCM Flame 58
- Sensor Circuit 58
- FLAME OUT Diagnostic Code 2 60
- COOLANT FLOW: Step 2 61
- COOLANT FLOW: Step 1 61
- OVERHEAT Diagnostic Code 4 62
- VOLTAGE Diagnostic Code 5 63
- FLAME FAULT Diagnostic Code 6 64
- G-II PCM COOLANT PUMP 68
- CONNECTION 68
- MOTOR Diagnostic Code 12 69
- G-II PCM AUXILIARY 71
- OUTPUT CONNECTION 71
- COMPONENT MECHANICAL 73
- OR ELECTRICAL PROBLEMS 73
- OPERATIONAL PROBLEMS4.3 76
- MAINTENANCE5.0 78
- ANNUAL MAINTENANCE5.2 79
- Figure 5-3: Fuel Filter 80
- Figure 5-4: Fuel Nozzle 80
- Figure 5-5: Air Filter 81
- Figure 5-6: Compressor Check 81
- REPLACEMENT PARTS AND 83
- TEST EQUIPMENT 83
- ROTARY VANE COMPRESSOR 84
- PROHEAT WARRANTY6.0 88
- Proheat Serial Number: 90
- Installation Date: 90
Produits connexes et manuels pour Chauffages d'appoint Proheat M80
(86 pages)© 2020, manymanuals.fr. Tous droits réservés | 0.173 s |
Manymanuals.com
Manymanuals.de
Manymanuals.fr
Manymanuals.it
Manymanuals.pl
Manymanuals.cz
Manymanuals.es
Manymanuals-pt.com
Commentaires sur ces manuels